Home

Dynamometer

Racecar Hire
How To Reach Us
Specials
Deals
Data
Cryogenics
Broquet LP Gas  
Data

Fuel Formulas

Please note that I would NOT suggest that a person use the following fuel mixtures without considering the detrimental effects on their engine, vital engine components (O2 sensor, etc), and other potential damage.

That said, the information is interesting.

"Homebrew Octane Boosters"... I took a little license in adding some things to the article from my experiences when I typed it in, so it isn't verbatum, but most of the info came from past experience.

Formula #1 - Toulene R+M/2.........114 gal Mixtures with 92 Octane Premium -------------------------------- 10%...........94.2 Octane 20%...........96.4 Octane 30%...........98.6 Octane Notes: Common ingredient in Octane Boosters in a can. 12-16 ounces will only raise octane 2-3 *points*, i.e. from 92 to 92.3. Often costs £3-5 for 12-16 ounces, when it can be purchased for less than £2/gal at chemical supply houses or paint stores. Formula #2 - Xylene ============================= R+M/2.........117

Gal Mixtures with 92 Octane Premium -------------------------------- 10%...........94.5 Octane 20%...........97.0 Octane 30%...........99.5 Octane Notes: Similar to Toulene. 12-16 ounces will only raise octane 2-3 *points*, i.e. from 92 to 92.3. Usually mixed with Toulene and advertised as *race formula*. Formula #3 - Methyl-tertiary-butyl-ether (MTBE) ============================= R+M/2.........118 92 Octane Premium -------------------------------- 10%...........94.6 Octane 20%...........97.2 Octane 30%...........99.8 Octane Notes: Oxygenate. Very common in octane booster products. Has lower BTU content than toulene or xylene, but oxygenate effect makes the gasoline burn better and produce more energy. Formula #4 - Methanol or Ethanol ============================= R+M/2.........101

Gal Mixtures with 92 Octane Premium -------------------------------- 10%...........94.3 Octane (Methanol) 10%...........94.7 Octane (Ethanol) 20%...........Not Recommended Notes: Methanol is wood alcohol. Ethanol is grain alcohol and found in Gasohol in 10% ratios. Both alcohols are mildly corrosive and will eat gas tank linings, rubber and aluminum if used in excessive ratios. Main ingredient in "Gas Dryers", combine with water. Formula #5 - Isopropyl Alcohol and Tertiary Butyl Alcohol ============================= R+M/2.........101

Gal Mixtures with 92 Octane Premium -------------------------------- 10%...........94.5 Octane 20%...........Not Recommended 30%...........Not Recommended Notes: Similar to Methanol/Ethanol. Isopropyl Alcohol is simply rubbing alcohol. How to make your own octane booster (this is the basic formula of one of the popular octane booster products). To make eight 16 ounce bottles (128 oz = 1 gal): 100 oz of toulene for octane boost 25 oz of mineral spirits (cleaning agent) 3 oz of transmission fluid (lubricating agent) This product is advertised as "octane booster with cleaning agent *and* lubricating agent!". Diesel fuel or kerosene can be substituted for mineral spirits and light turbine oil can be substituted for transmission fluid. Color can be added with petroleum dyes. The following are answers to the most commonly asked questions about NOS Nitrous Oxide Systems, compiled by The NOS Research and Development Team.There's really nothing mystical about nitrous oxide and the application for automotive engines. Very simply NOS made it better and safer for customer use. The following questions and answers are typical of those fielded by NOS R&D people and we hope that they will be of help to all of those who seek the winning edge.

Q: Will Nitrous affect engine reliability?

A: The key is choosing the correct H.P. for a given application. A kit that uses the correct factory calibration does not usually cause increased wear. As the energy released in the cylinder increases so do the loads on the various components that must handle them. If the load increases exceed the ability of the component to handle them, added wear takes place. NOS kits are designed for use on demand and only at wide open throttle. Nitrous can be extremely advantageous in that it is only used when you want it, not all the time. All NOS kits are designed for maximum power with reliability for a given application.

Q: Can I simply bolt a nitrous kit onto my stock engine?

A: Yes, NOS manufactures systems for virtually any stock engine application. The key is to choose the correct kit for a given application; i.e., 4 cyl. engines normally allow an extra 40-60 HP, 6 cyl. engines usually work great between 75-100 extra HP, small block V8's (302/350/400cid) can typically accept up to 140 extra HP, and big block V8's (427/454) might accept from 125-200 extra HP. These suggested ranges provide maximum reliability from most stock engines using cast pistons and cast crank with few or no engine modifications.

Q: What are some of the general rules for even higher H.P. gains?

A: Generally, forged aluminum pistons are one of the best modifications you can make. Retard ignition timing by 4-8 degrees (1 to 1½ degrees timing retard per 50 H.P. gain). In many cases a higher flowing fuel pump may be necessary. Higher octane (100+) racing type fuel may be required as well as spark plugs 1 to 2 heat ranges colder than normal with gaps closed to .025"-.030".For gains over 250 H.P., other important modifications could be necessary in addition to those mentioned above. These special modifications may include a forged crankshaft, a high quality race type connecting rod, a high output fuel pump dedicated to feeding the additional fuel demands of the nitrous system, and a racing fuel with high specific gravity and an octane rating of 110 or more. For more specific information about your application, please contact the NOS technical dept.

Q: How does nitrous work?

A: Nitrous oxide is made up of 2 parts nitrogen and one part oxygen (36% oxygen by weight). During the combustion process in an engine, at about 572 degrees F., nitrous breaks down and releases oxygen. This extra oxygen creates additional power by allowing more fuel to be burned. Nitrogen acts to buffer, or dampen the increased cylinder pressures helping to control the combustion process. Nitrous also has a tremendous "intercooling" effect by reducing intake charge temperatures by 60 to 75 degrees F.

Q: What kind of testing or research is performed on NOS products?

A: NOS maintains a complete research and development center including computerized dynamometer equipment as well as a nitrous/fuel flow testing facility. In addition, NOS is actively involved in many aspects of racing; working close with many top name racers to develop the most powerful, reliable nitrous systems in the world.

Q: How much performance improvement can I expect with a nitrous system?

A: For many applications an improvement from 1 to 3 full seconds and 10 to 15 MPH in the quarter mile can be expected. Factors such as engine size, tires, jetting, gearing, etc. will effect the final results.

Q: How long will the bottle last?

A: This largely depends on the type of nitrous kit and jetting used. For example, a 125 HP Power Shot kit with a standard 10 lb. capacity bottle will usually offer up to 7 to 10 full quater-mile passes. For power levels of 250 HP, 3 to 5 full quater-mile passes may be expected. If nitrous is only used in 2nd and 3rd gears, the number of runs will be more.

Q: How long can I hold the nitrous button down?

A: It is possible to hold the button down until the bottle is empty. However 15 continuous seconds at a time, or less, is recommend.

Q: When is the best time to use nitrous?

A: At wide open throttle only (unless a progressive controller is used). Due to the tremendous amount of increased torque, you will generally find best results, traction permitting, at early activation. Nitrous can be safely applied above 2,500 RPM under full throttle conditions.

Q: Does NOS manufacture 50-state legal nitrous systems?

A: Yes, in fact NOS has several EO numbers for various kits such as the 5.0L Mustang and 305/350 GM V8's, etc. In addition, there is no need to remove any smog equipment when installing a NOS system. For more information call the NOS tech line.

Q: Will I have to rejet my carburetor on my car when adding nitrous?

A: No! The NOS system is independent of your carburetor and injects its own mixture of fuel and nitrous.

Q: Is nitrous oxide flammable?

A: No. Nitrous oxide by itself is non-flammable. However, the oxygen present in nitrous oxide causes combustion of fuel to take place more rapidly.

Q: Will nitrous oxide cause detonation?

A: Not directly. Detonation is the result of too little fuel present during combustion (lean) or too low of an octane of fuel. Too much ignition advance also causes detonation. In general, most of our kits engineered for stock type engines will work well with premium type fuels and minimal decreases of ignition timing. In racing applications where higher compression ratios are used, resulting in higher cylinder pressures, a higher fuel octane must be used as well as more ignition retard.

Q: Where can I get my bottle refilled?

A: Every NOS kit contains a geographical list of refill dealers near you Should you need a new list, simply call me.

Q: Is there any performance increase in using medical grade nitrous oxide?

A: None! NOS recommends and sells only the automotive grade, called Ny-trous Plus. Ny-trous Plus contains a minimal amount of sulfur dioxide (100 ppm) as a deterrent to substance abuse. The additive does not affect performance.

Q: Is it a good idea to use an aftermarket computer chip in conjunction with an NOS System?

A: Only if the chip had been designed specifically for use with nitrous oxide. Most aftermarket chips use more aggressive timing advance curves to create more power. This can lead to potential detonation. You may wish to check with the manufacturer of the chip before using it. The top manufacturers, such as Hypertech do make special chips for use with nitrous.

Q: How long does it generally take to install an NOS kit?

A: The majority of NOS kits can be installed using common hand tools in approximately 3 to 5 hours. NOS instruction manuals are by far the best in the industry; and include specific installation drawings, wiring diagrams, and bottle mounting procedures as well as performance tips and a thorough trouble shooting guide.

Q: Which type of manifold is better suited for a plate injector type of nitrous system, single or dual plane manifold?

A: As long as he manifold doesn't interfere with the spray pattern of the bars, either will work fine in most cases. The distribution is better with a single plane at high RPM. If your goal is to increase power by more than 200 HP, the single plane manifold is better.

Q: Does nitrous oxide raise cylinder pressures and temperatures?

A: Yes. Due to the ability to burn more fuel, this is exactly why nitrous makes so much power.

Q: Are there any benefits to chilling the nitrous bottle?

A: No. Chilling the bottle lowers the pressure dramatically and will also lower the flow rate of the nitrous causing a fuel rich condition and reducing power. On cold evenings you might run on the rich side. For optimal running conditions, keep bottle pressure at apporoximately 800-900 psi. NOS has a nitrous pressure gauge that allows you to monitor this. If you live or operate a nitrous system in colder climates, it may also be a good idea to purchase a bottle heater kit, part #14161. Generally, ambient temperatures of 70-90 degrees F. will allow for best power potential of NOS kits.

Q: Are there benefits to using nitrous with turbo or supercharger applications?

A: Absolutely! In turbo applications, turbo lag is completely eliminated with the addition of a nitrous system. In addition, both turbo and superchargers compress the incoming air, thus heating it. With the injection of nitrous, a tremendous intercooling effect reduces intake charge temperatures by 75 degrees or more. Boost is usually increased as well; adding to even more power.

Q: How complete is an NOS kit?

A: NOS prides itself on offering the most complete systems on the market today. They include virtually every component that may be needed for a complete installation; parts such as extra long carburetor studs, gaskets, pipe tap, fuel hose, brackets, filters, fittings, hardeare, wiring, filled 10 lb. bottle with Hi-Flo valve, complete instruction manual, and all other major components are standard in every NOS kit.

Q: What is the difference between a standard and a NOS Hi-Flo bottle valve?

A: The orifice of the Hi-Flo valve is much larger than the standard valve allowing for a larger flow of nitrous. With a small orfice valve a pressure drop could occur when nitrous flow is high; causing surging or inadequate nitrous flow. The NOS Hi-Flo valve eleminates this problem. NOS Hi-Flo valves are standard in all NOS kits.

Q: What effect does nitrous have on an engine with considerable miles on it?

A: This depends largely on the actual condition of the engine components. Any performance modification to an engine that is worn out or poorly tuned will have detrimental effects. However, an engine in good condition, with good ring and head gasket sealing, should be able to use nitrous without any abnormal wear.

Q: Will the use of nitrous oxide affect the catalytic converter?

A: No. The increase in oxygen present in the exhaust may actually increase the efficiency of the converter. Since the use of nitrous is normally limited to 10-20 seconds of continuous use, there usually are no appreciable effects. Temperatures are typically well within acceptable standards.

Q: Will the percentage of performance increase be the same in a highly modified engine compared to a stock engine when using the same NOS kit and jetting?

A: Not really. In most cases the percentage of increase is greater from a stock engine because it is not as efficient as the modified engine in a normal non-nitrous mode. However, since the effects of nitrous oxide magnify the output of any engine, the total power output will be much higher in the modified engine.

Q: Can high compression engines utilize nitrous oxide?

A: Absolutely. High or low compression ratios can work quite suitably with nitrous oxide provided the propler balance of nitrous and fuel enrichment is maintained. NOS kits are used in applications from relatively low compression stock type motors to Pro-Modifieds, which often exceed 15 to 1. Generally, the higher the compression ratio, the more ignition retard, as well as higher octane fuel, is required. For more specific information talk to one of our technicians.

Q: Can service station fuel be used for street/strip nitrous oxide applications?

A: Yes. Use of a premium type leaded or unleaded fuel of 92, or greater, octance is recommended for most applications. Many NOS systems are designed for use with service station pump gas. However, when higher compression or higher horsepower levels are used, a racing fuel of 100 octane, or more, must be used.

Q: What type of cam is best suted for use with nitrous oxide?

A: Generally, cams that have more exhaust overlap and duration. However, it is best to choose a cam tailored to normal use (when nitrous is not activated) since 99% of most vehicle operation is not at full throttle. There are special cam grinds available for nitrous competition which have more aggresive exhaust profile ramping, etc. Since cam selection depends largely on vehicle weight, gearing, etc., it is best to stick to cam manufacturer's recommendations for your particular goal.

Q: Are NOS kits applicable on late model EFI cars?

A: Yes, in fact NOS has by far the most comprehensive selection of nitrous kits available for these cars. Call for your specific application if you do not see it listed.

Q: What type of nitrous system is better; a plate injection system or a direct port injection system?

A: The advantages of a plate system are ease of installation and removal, ability to transfer easily to another vehicle, ability to change jetting combinations quickly, and, in most cases, provide you with all the extra HP you will ever need (75 to 350 more HP). In some cases, such as in-line type engines with long runners, a direct port type system is advisable for maximizing distribution. Also, where more than 350 HP is needed, our direct port Fogger systems will provide the ultimate in distribution and power (up to 500+ HP). Direct port injection is also desirable when the system is hidden under the manifold.

Q: Should I modify my fuel system to use nitrous oxide?

A: Most stock fuel pumps will work adequately for smaller nitrous applications. It is important to check to see if your pump can flow enough fuel to your existing fuel system (whether carburetor or fuel injected), as well as being able to supply the additional fuel required by the nitrous kit under full throttle conditions. It may be a good idea to dedicate a separate fuel pump to the nitrous kit.

Q: Which is the best position to mount a nitrous bottle?

A: NOS bottles come with siphon tubes and, in order to maintain proper nitrous pickup, it is important to mount the bottle correctly. We recommend mounting the bottle at a 15 degree angle with the valve end higher than the bottom of the bottle. The valve end of the bottle should point to the front of the vehicle and the valve knob and label should face straight up.Q: How important is it to use nitrous and fuel filters in a kit?A: Some of the most important components of any nitrous system are nitrous and fuel filters. To keep contaminants from attacking the solenoid or plugging up a jet, NOS nitrous filters feature a special stainless steel mesh element from the aerospace industry.

Q: What are the advantages of using nitrous compared to other performance options?

A: The cost of many other performance options can put you in the poorhouse. Dollar for dollar, you can't buy more performance with less money than nitrous. With a nitrous system, performance and reliability can be had for a much more reasonable price while retaining the advantages of a stock engine during normal driving. And, nitrous offers tremendous gains in torque without having to rev the engine to excessive rpm's. These factors help your engine last longer than many other methods of boosting horsepower.

Q: Does NOS manufacture kits for motorcycles, water craft, or snowmobiles?

A: Absolutely, call or write NOS to obtain our special catalog devoted specifically to these applications.Q: What kind of pressures are components subject to in a typical nitrous kit?A: Pressures often exceed 1,000 psi. This is why NOS uses only high pressure tested aircraft quality components like stainless steel braided Teflon lines throughout it's systems.Q: How do I know how much nitrous is left in the bottle?A: The most reliable way is to weigh the bottle to determine how many pounds remain. When a bottle is near empty (about 20% or less nitrous remaining) a surging effect is normally felt.

Q: What is the function of the blow-off safety valve on the bottle?

A: It is very importent not to overfill a bottle; i.e., a 10 lb. capacity bottle should not be filled with more than 10 lb. of nitrous oxide by weight. Over-filling and/or too much heat can cause excessive bottle pressures forcing the safety seal to blow and releasing all the contents out of the bottle.

Q:Will I have to change my ignition system?

A: Most late model ignition systems are well suited for nitrous applications. In some higher HP cases, it may be advisable to look into a high quality high output ignition system. Lightening your Flywheel Author : Scott Lambie There has been a lot of talk lately regarding engine mods and bang for your buck. One of the modifications discussed was the old lightened flywheel. The mod has been used by motoring enthusiasts almost since the car was invented and even with today's modern cars, is still in use today. Now, lightening a flywheel is all well and good but, how many people really know what are the benefits, how are they produced and what must be sacrificed when bolting on a lightened flywheel. Firstly, lightening a factory cast iron flywheel can have its dangers and is not recommended. The process of casting iron produces a metal component with a hard, fatigue resistant surface and a particularly soft core. If this hard surface is removed during the lightening process ( which it often is ) then this will seriously weaken the flywheel and could result in the wheel coming apart at high rpms, possibly taking the gearbox and your legs with it. So how does a lighten flywheel work? Amongst the majority, there are two schools of thought concerning light flywheels. The first is that they do not contribute to power output. The second is that they do. Which thought is correct? In fact both, in a way, are correct. If we measured the power output of an engine first with light flywheel and then again with the standard part on an engine dyno, no change in power will be seen to occure. At first it appears that the light flywheel has done nothing and was a total waste of cash. This is not the case. A dyno that shows max power at constant revs does not demonstrate what occurs to an engine's power output in real life situations - like acceleration. If an engine is accelerated on a dyno ( we are talking about a rate of around 2000rpm a second ) it would show a power output of around 20%-25% less than at the constant rev state. The reason for this is that when accelerating a vehicle the engine not only has to push the total mass of the car but the internal components of the engine need to be accelerated also. This tends to absorb more power as the extra power is used accelerating the internal mass of the engine components and is why a motor accelerating on a dyno will produce less power than at constant revs. Also it must be remembered that the rate of acceleration on the engine internals is much greater that the rest of the car. This would then suggest that by lightening the flywheel, less power would be required to accelerate it and therefore more power would be available to push the car along. Now, it may seen unbelievable that by removing a few kilos from the flywheel a noticeable difference to a 1000+ kg cars acceleration will be made. In fact the difference is quite noticeable and the secrete behind this is hidden within the gearbox. Everyone knows that cars accelerate at a greater rate in low gears, this is because a cars gear box basically a mechanical leaver and just like when using a leaver to lift a heavy object, the gearbox reduces the mass of the car that the engine sees. For example, in first gear an engine will see the cars mass as only around say 100kg but the engine internal mass would still remain around 20+kg . It is now easier to see were the extra performance comes from when you lighten a flywheel. In some cases, and not necessarily extreme ones, you could effectively " lighten " a car by 20% in first gear just by removing mass from the flywheel. As the gear used increases this "lightening" effect is reduced. This is why carÉs acceleration reduces in higher gears, to almost no effect in top gear. Great for drags and tight race tracks but will not increase a cars top speed one bit. Now if having Lightweight flywheels work so well, why are they so heavy from the factory? The answer to this is quite simple. When a lightweight flywheel is installed, smooth idling almost always suffers - more so if standard cam timing is used. If a longer period cam is used, the situation is not quite as bad. With such a cam the valves close much later in the cycle so it doesnÉt take as much flywheel energy to run the piston up on the compression stroke and the idle is by nature smoother. Just one final point. If contemplating installing a lightened flywheel, it is much more important to remove mass which is close to the flywheels radius of gyration ( the flywheels rotating center on mass ) which is mostly found close to the flywheels outer edge rather than just all over. Due to this, it is possible to receive greater benefit from removing 1 kg from a flywheels outer edge than 4kg from the flywheels centre.

How the turbo Anti-Lag System works

Bang-bang (also known as ALS which stands for Anti-Lag System) is an engine management technique that allows to minimize the turbo lag time.

As you might be aware of, turbochargers display what is known as lag time which is the time needed for the turbine to reach its full throttle from an intermediate rotational speed state.

The duration of a turbocharger's lag depends on many factors among which its inertia, airflow efficiency, back pressure, etc.

The problem is partly dealt with by fitting a turbo dump valve, which acts each time the driver lifts his foot from the throttle.

The dump valve will evacuate the pressurized air coming out of the turbocharger while the inlet manifold is closed thus allowing the turbine not to stall and avoiding possible damage to its bearings.

In race cars it is very common to fit oversized turbochargers in order to be able to produce enough boost pressure and assure a sufficient engine output.

Big turbochargers display significant amounts of lag due to their increased rotational inertia. In these cases the dump valve is insufficient to allow the turbocharger not to loose too much speed when the driver lifts off.

Additionally rally cars hold a turbo restrictor, which is regulated by the FIA. One of the restrictor' effects is to increase lag time.

This is why in racing cars, and more specifically in rally cars, where torque and engine availability are critical factors, most applications use anti-lag systems.

During lag time the engine is much less responsive and its output well below nominal.

To counter the effect of the turbo's lag time drivers used to anticipate the engine's reactions by accelerating well before they would have done in a non-turbo car.

Others have used a technique, introduced by the German driver Walter Röhrl, known as "left foot braking" where the driver uses his left foot to brake the car while his right foot accelerates to keep the turbocharger in optimal load.

ALS was a simple idea but relatively difficult to implement.

To the best of my knowledge Toyota Team Europe were the first to use it in racing (Toyota's implementation is known as Toyota Combustion Control System while Mitsubishi call the system Post Combustion Control System).

How ALS works While the ignition timing is altered with sometimes 40° or more of delay (retard) the intake air and fuel supply mixture is made richer as the driver lifts his foot from the gas pedal.

This results in air/fuel mixture that keeps getting in the combustion chambers, through an additional bypass valve, when the driver no longer accelerates.

The ignition being delayed, the air/fuel mixture reaches the exhaust tubes mostly unburned.

When the spark plug fires, the exhaust valve is starting to open due to the ignition delay mentioned above.

Additionally, the exhaust temperature being extremely high, the unburned fuel explodes at the contact of the exhaust tubes.

Luckily the turbo sits right there and the explosion keeps it turning (otherwise it would slow down since its intake, the exhaust gases, is cut-off).

The effect is vastly lower response times with some downsides: A quick rise of the turbo's temperature (which jumps from ~800°C to the 1100°C+ region) whenever the system is activated A huge stress on the exhaust manifold and pipes (mounted on a street car a bang-bang system would destroy the exhaust system within 50-100 km) The explosions which occur in the exhaust tubes generate important flames which, sometimes, can be seen at the end of the exhaust tube The bang-bang system got its name from the loud explosion noises one hears whenever the driver lifts his right foot.

Depending on the implementation, ALS systems are more or less aggressive.

While the systems mounted in Toyota and Mitsubishi racing cars are relatively smooth and noiseless those fitted in Ford and Subaru cars are much more noisy and aggressive.

Most racing implementations have user selectable anti-lag settings depending on the terrain, usually three settings can be selected by the driver going from moderate to very aggressive. Note also that some regional or national European events prohibit the use of ALS systems.